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Our policy of repeated re-investment in the latest technology has put BVS BLECHTECHNIK at the peak of engineering modernity, with one of the most advanced and comprehensive plant inventories anywhere in the sheet metal processing sector.

DESIGN

  • Software:
    3D: OneSpace Designer, Sheet Advisor
    2D: ME10, Annotation
  • Processable formats:
    3D: 3D-IGES, STEP, ACIS (*.sat), PARASOLID
    2D: DXF, DWG, 2D-IGES
  • Data transfer: EDI, FTP, E-Mail

 

RAPID PROTOTYPING

  • Laser folding cell with thread cutter. Max. processable format: 400x600x3mm

 

QUALITY ASSURANCE

  • 3D-CNC coordinate measuring machine,
  • measuring range: 700x1000x600mm
  • Optical 2D measuring equipment for inspection of punch laser cut panels, measuring range 1200x1200mm

 

STAMPING / NIBBLING / LASER CUTTING

  • Two fully-automatic punch nibblers with loading and unloading lift, tool changer, component sorting attachment and link to high bay warehouse.
  • Two fully-automatic punch laser machines with loading and unloading lift, tool changer, component sorting attachment and link to high bay warehouse.
  • One high-speed laser cutting machine (2D, twin cutting heads with linear drives)
  • One laser bending centre
  • One CNC turret punch
  • One semi-automatic roller straightener
  • Processable formats: 1000x2000, 1250x2500mm
  • Programming: TC-Capt, Tops, JetCam
  • High bay warehouse for raw material: 430 pallet spaces, approx. 150 different sheet sizes in stock

 

FOLDING

  • 13 NC folding presses Power: 25 - 100 tons
  • Folding length: 1200 - 3000mm
  • Four presses equipped with robotic systems, one with automatic tool changer
  • 1 NC round bending machine

 

PRESSES

  • Two hydraulic presses (inserts, cell) Three eccentric hand presses for prototype runs
  • Power: 25 - 100 tons

 

FASTENING TECHNOLOGY

  • 25 riveting machines and presses for component insertion (five machines with precision control)
  • Stud welding machine with twin welding heads and power supplies, plus process control
  • Spot welding machines
  • CNC stud welding machines
  • WIG / MIG / MAG welding processes

LASER WELDING

  • One TruLaser Robot

 

GRINDING / PARTS CLEANING

  • Equipment for deburring, grinding and brushing aluminium and stainless steel
  • Deburring of internal profiles and apertures
  • Parts washers for degreasing and phosphating
  • Maximum component sizes:
    950x1500mm (punch laser cut panels)
  • 250x250x100mm (folded parts)

 

SURFACE FINISHING

  • Powder coating: fully automatic powder coating line with two coating robots and a range of pre-treatment dips for various materials.
  • Screen printing: single/multi-colour printing of enclosure components in raw, plated or coated states using individually produced screen printing films and patterns.
  • External (subcontracted):
    plating, painting

 

ASSEMBLY

  • Sub-assemblies and complete chassis including electronic components produced in 1,800m2 assembly shop with ESD-safe work stations

 

 

 

 

 

all varieties of sheet metal forming like

  • consultation

  • development

  • rapid prototyping

  • punching

  • lasering

  • welding

  • laser welding

  • bending

  • riveting

  • powder coating

  • screen printing

  • assembly

fertigung-maschinen
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